India - Mini-hydro development on irrigation dams and canal drops pre-investment study (Vol. 3 of 3) : Cost estimates

4.x4 - . ....., . ... ..,.-..~~~~~~~~ . - . I-- .k ~~aiguum.ubiwiig*u~~~~~~--' -  JOINT UNDP/WORLD BANK ENERGY SECTOR MANAGEMENT ASSISTANCE PROGRAMME (ESMAP) PlJRPOSE The Joint UNDP/World Bank Energy Sector Management Assistance Programme (ESMAP) was launched in 1983 to complement the Energy Assessment Programme which had been established three years earlier. An intemational Commnission was convened in 1990 to address the creation of ESMAP's role in the Nineties. It concluded that the Programme had a crucial part to play over the next decade in assisting the developing countries to better manage their energy sectors given that the supply of energy at reasonable prices is a critical determinant of the pace and magnitude of the growth process. The Commission's recommendations received broad endorsement at the November 1990 ESMAP Annual Meeting. Today, ESMAP is carrying out energy assessments, preinvestment and prefeasibility activities and is providing institutional and policy advice. The program aims to strengthen the impact of bilateral and multilateral resources and private sector investment through providing technical assistance to the energy sector of developing countries. The findings and recommendations emerging from ESMAP activities provide govermnents, donors, and potential investors with the information needed to identify economically and environmentally sound energy projects and to accelerate their preparation and implementation. ESMAP's operational activities are managed by two Divisions within the Industry and Energy Department at the World Bank and an ESMAP Secretariat. a The Programme's activities are govemed by the ESMAP Consultative Group which consists of its co- sponsors, the UNDP and the World Bank, the governments which provide financial support and representatives of the recipients of its assistance. The Chairman of the Group is the World Bank's Vice President, Sector Policy and Research. He is assisted by a Secretariat headed by the Group's Executive Secretary who is also responsible for relations with the donors and securing funding for the Programme's activities. The Secretariat also gives support and advice to a Technical Advisory Group of independent energy experts which meets periodically to review and scrutinize the Programme's strategic agenda, its work program and other issues related to ESMAP's functioning. * The ESMAP Strategy and Programs Division is responsible for advising on which countries should receive ESMAP assistance, preparing relevant ESMAP programs of technical assistance to these countries and supports the Secretariat on funding issues. It also carries out broadly based studies such as energy assessments. e The ESMAP Operations Division is responsible for the detailed design and implementation of tasks consisting mainly of sub-sectoral strategy formulation, preinvestment work, institutional studies, technical assistance and training within the framework of overall ESMAP country assistance programs. FUNDING The ESMAP represents a cooperative intermational effort supported by the World Bank, the United Nations Development Programme and other United Nations agencies, the European Community, Organization of American States (OAS), Latin American Energy Organization (OLADE), and a number of countries including Australia, Belgium, Canada, Denmark, Germany, Finland, France, Iceland, Ireland, Italy, Japan, the Netherlands, New Zealand, Norway, Portugal, Sweden, Switzerland, the United Kingdom and the United States. FURTHER INFORMATION For further information or copies of completed ESMAP reports, contact: Office of the Director OR The Executive Secretary Industry and Energy Department ESMAP Consultative Group The World Bank Ile World Bank 1818 H Street N.W. 1818 H Street, N.W. Washington, D.C. 20433 Washington, D.C. 20433 U.S.A. U.S.A.  INDIA Mini-Hydro Development on Irrigation Dams and Canal Drops Pre-Investment Study Volume III: Cost Estimates July 191  Currency Equivalents Currency Unit - Rupees (Rs.) Rs. 1.00 - Paise 100 I US Dollar = Rs. 17.90 Rate as of September 1990 Fiscal Year April 1- March 31  TABLE OF CONTENTS Page N SECTION I - ANDHRA PRADESH ........................................................1 SECTION II - KARNATAKA ....................................................... 32 SECTION ILL - KERALA ....................................................... 107 SECTION IV - T AMIL NADU ....................................................... 138 SECTION V - PUNJAB ....................................................... 170  - 1 - SECTION I - ANDRA PRADESH (Cost Estimates for Prospective Schemes) Guntur Branch Cluster Addanki Branch Cluster Lock-In-S ula Lower Manair Resevoir  lXNINYDRO DE"ONSTRATION PROJECT ANDRA PRADESH STATE Project Cost sumry X Total X Foreign Bos Exchange Costs A. ANDRA PRADESH 1. OUNTUR BRANCH CLUSTER s6.417 55.708 2. ADANKI IRANCH CANAL 49.302 20.389 3. LOCK-IN-SULA 45.736 12.310 4. LOUER MANAIR RESERVOIR 48.902 t1.593 .................... sub-Total 0.000 0.000 .................... Total BASELINE COSTS 52.814 100.000 Physical Contingencies 52.814 5.000 Price Continoencies 35.827 3.391 ..........;.... ;.i... Total PROJECTS COSTS 52.282 108.391 ........................................ ........... Values Scaled by 1000000.0 - 2/14/1991 10:15 INDIA INIHYDRO DEMONSTRATION PROJECT ANDRA PRADESH STATE Project Cost Suw ry RLee(f) USS01) ........ .................._............................... ........................... Local For ogn Total Local Foreign Total .............................. .............................................. ............. A. ANDRA PRADESH 1. GUNTtiR BRANCH CLUSTEQ 64.255 83.380 147.635 3.610 4.684 8.294 2. ADANKI BRAMCH CANAL 27.39f 26.6o0 S4.035 1.539 1.497 3.036 3. LOCK-IN-SULA 17.702 14.920 32.622 0.995 0.838 1.833 4. LOWER IANAIR RESERVOIR 15.699 15.024 30.723 0.882 0.844 1.726 . ............................. . .......................... SuT bTotaL 125.051 139.964 265.015 7.025 7.863 14.888 .... i.;..... ;.; ... i;.... . ........... ................................... .................. totat BASELINIE COStS 125.051 13.9 26.015 7.02 7.863 14.8E Physical Contingencis 6.253 6.998 13.251 0.351 0.393 0.744 Price Contingencies 5.767 3.219 8.986 0.324 0.181 0.505 ............................. ii.~. . ............................... ....................... Total PROJECTS COSTS 137.070 150.182 287.252 7.701 8.437 16.138 _ _ _ _ __uauumuunuuum ansauau=ata .- - - .............. .............................. 1 Vatues Seated by 1000000.0 - 2/14/1991 10is 1  - 3 - INDIA MININYDRO DEMONSTRATION PROJECT ANDRA PRADESH STATE Sumary Accouats by Year Totals Including Continencies Totals Including Contingencies Rupee(N) USS(M) ........ ......................... ................... ............................ 1991 1992 Total 1991 1992 Total UanU UU UU U w333 33 as3s3aasu3am 1. INVESTMENT COSTS A. PREPARATC.V WORKS 1. RWS, SITE, CAKPS 0.000 0.000 0.000 0.000 0.000 0.000 B. CIVIL WORKS 1. GATES 8.694 0.000 8.694 0.488 0.000 0.488 2. INTAKE 5.977 0.000 5.977 0.336 0.000 0.336 3. CANAL 11.846 0.000 11.846 0.665 0.000 0.665 4. PENSTOCK 0.000 1.744 1.744 0.000 0.098 0.098 5. POWERHOUSE 10.759 5.233 15.992 0.604 0.294 0.898 6. TAIL-RACE 8.585 1.744 10.330 0.482 0.098 0.580 7. SWITCH-YARD 0.000 0.000 0.000 0.000 0.000 0.000 8. MISCELANOUS 12.172 2.907 15.079 0.6P4 0.163 0.847 i.;ii ...... ;i; ... ;. ; .. ....................................... ...... ,. ----- Sub-Total 58.032 11.628 69.661 3.260 0.653 3.914 C. ELECTRO-NECHANICAL 1. BUTTERFLY VALVE 10.180 1.116 11.29 0.572 0.063 0.635 2. TURBINE & AUXILIARIES 122.158 13.388 135.545 6.863 0.752 7.615 3. ERECTION COST - ELECTRON 6.756 0.725 7.481 0.380 0.041 0.420 ....;;..................... ............................ Sub-Total 139.094 15.228 154.322 7.814 0.856 8.670 D. ELECTRICAL SYSTEMS 1. GENERATOR & AUXILIARIES 28.409 5.585 33.994 1.596 0.'14 1.910 2. TRANSFORMER 4.890 0.814 5.704 0.275 0.046 0.320 3. BREAKER 1.304 0.174 1.479 0.073 0.010 0.083 4. A.B SWITCHES 0.174 0.023 0.197 0.010 0.001 0.011 S. STATION SERV. TRANSFORMER 0.217 0.029 0.246 0.012 0.002 0.014 6. LIGHTNING ARRESTORS 0.076 0.012 0.088 0.004 0.001 0.005 7. STRUCTURES 0.369 0.093 0.463 0.021 0.005 0.026 8. CAPACITOR BANK 1.011 0.157 1.168 0.057 0.009 0.066 9. MISCELLANEOUS & UNFORESE. 6.520 0.872 7.393 0.366 0.049 0.415 10. ERECTION COST 2.519 0.479 2.998 0.141 0.027 0.168 ............................ .............................................. .............. Sub-Total 45.490 8.239 53.729 2.556 0.463 3.018 E. GRID TIE 7.575 1.965 9.540 0.426 0.110 0.536 muSuUmmZ3=== 33333us N=_u Total PROJECT COSTS 250.190 37.061 287.252 14.056 2.082 16.138 ValuesS- aaled 10*00000.as0 /as1s4/1ss1a1015 Vatues Scated by 1000000.0 2J14/1991 10s15  - 4- INDIA NINIHYDRO DEMNSTRATJON PROJECT AODA PRAbESH STATE Projects Coowmts by Year Totals Including Continencies Totaels Ircluding Contingencies RiieN) USSt) ...... ........... ................................. ............................ 1991 1992 Total 1991 1992 Total A. ANDRA PRADESH 1. SJNTUR BUANCH CLUSTER 158.866 0.000 158.866 8.925 0.000 8.925 2. ADANKI BRANCH CANAL 58.219 0.000 58.219 3.271 0.000 3.271 3. LOCK-!N-2ULA 0.000 37.061 37.061 0.0J0 2.082 2.082 4. LOWER KTAAIR RESEkVO!R 33.105 0.000 33.105 1.860 0.000 1.860 ....................... ... ............................ Sub-Total 250.190 37.061 287.252 14.056 2.082 16.138 ..... ... i.W ............. ;i...... .................................. ................ Total PROJECTS COSTS 250.190 37.061 287.252 14.056 2.082 16.138 ............................................................................................ Vatuws Seated by 1000000.0 Wi4/1v91 10:15  5 - INDIA MININYDRO DEONUSTRATION PROJECT ANORA PRALZSN STATE Table 10;. DROP AT HEAD REGULATOR 3 X 1250 KW Detafled Cost Table Rupea(M) Ouentity Unit Cost Base Costs Base Costs in USS(M) guage11a 3 3Ju-3J3aS11 1 3 uuuu33uCu-u meanna 3ne sanSau=#=u= 1991 1992 Total 1991-92 1991 1992 Total 1991 1992 Total .................. ............ ........................ ...........I ..... 1. INVESTMENT COSTS A. PREPARATORY WORKS ROS, SITES, CAMPS - 0.000 0.000 0.000 0.000 0.000 0.000 B. CIVIL WORKS CATES 1.000 0.000 1.000 0.056 0.000 0.056 INTAKE - 0.500 0.000 0.500 0.028 0.000 0.028 CANAL - - 1.200 0.000 1.200 0.067 0.000 0.067 PENSTOCK - . 0.000 0.000 0.000 0.000 0.000 0.000 P ERHOUSE - - - 1.600 0.000 1.600 0.090 0.000 0.090 TAIL-RACE - 1.800 0.000 1.800 0.101 0.000 0.101 SWITCHYARD - 000 0.000 0.000 0.000 0.000 0.000 NISCELLANGWS - 1.500 0.000 1.500 0.084 0.000 0.084 Su*-Total 7.600 0.000 7.600 0.427 0.000 0.427 C. ELECTRO-NECHANICAL BUTTERFLY VALVE 2400 3 0 3 500000.00 1.500 0.000 1.500 0.084 0.000 0.084 TURBINE & AUXIL.2000 - 3 0 3 6000000.00 18.000 0.000 18.000 1.011 0.000 1.011 ERECTION COST - ELEM . - - 0.975 0.000 0.975 0.055 0.000 0.055 S&b-Total 20.475 0.000 20.475 1.150 0.000 1.150 D. ELECTRICAL SYSTENS GENERATOR & AUXILIARIES 3 0 3 1500000.00 4.500 0.000 4.500 0.253 0.000 0.253 TRANSFORNER 45Q0 KVA 1 0 1 800000.00 0.800 0.000 0.800 0.045 0.000 0.045 BREAKER-33KV 150 NVA SF6 1 0 1 150000.00 0.150 0.000 0.150 0.008 0.000 0.008 AB SWITCNES 4 0 4 5000.00 0.020 0.000 0.020 0.001 0.000 0.001 STATION SERY. TRANSFORMER 1 0 1 25000.00 0.02. 0.000 0.025 0.001 0.000 0.001 LIGHTNING ARRESTOR 2 0 2 5000.00 0.010 0.000 0.010 0.001 0.000 0.001 STRUCTURES 1 0 1 40000.00 0.040 0.000 0.040 0.002 0.000 0.002 CAPACITOR BANK- 1000 KVAR 14 0 14 15000.00 0.210 0.000 0.210 0.012 0.000 0.012 NISCELLANEOUS & UNFORSEEN - - - - 0.750 0.000 0.750 0.042 0.000 0.042 ERECTION COST - - 0.325 0.000 0.325 0.018 0.000 0.018 Sub-Total 6.830 0.000 6.830 0.384 0.000 0.384 E. GRID TIE 8 0 8 110000.00 0.880 0.000 0.880 0.049 0.000 0.049 Total INVESTNENT COSTS 35.785 0.000 35.785 2.010 0.000 2.010 SlUna 32 ===--=a Yanan. ZaUNga -----S Total 35.785 0.000 35.785 2.010 0.000 2.010 - Values scaled by 1000000.0 2/14/1991 10:08  - 6- INDIA MINIHYDRO DEMONSTRATION PROJECT ANDRA PRADESH STATE Table 101. DROP AT HEAD REGULATOR 3 X I250 KW Detailed Cost Table Rupee(") Totals Including Contingencies Totaes Including Continoenis USU") 1991 1992 Total 1991 1992 Total .............................. .................................................................. I. INVESTMENT COSTS ................ A. PREPARATORY I=KS ROADS, SITES, CAMPS 0.000 0.000 0.000 0.000 0.000 0.000 8. CIVIL WORKS GATES 1.08? 0.000 1.087 0.061 0.000 0.061 INTAKE 0.543 0.000 0.543 0.031 0.000 0.031 CANAL 1.304 0.000 1.304 0.073 0.000 0.073 PENSTOTC 0.000 0.000 0.000 0.000 0.000 0.000 POWERHOUSE 1.739 0.000 1.739 0.098 0.000 0.098 TAIL-RACE 1.9S6 0.000 1.956 0.110 0.000 0.110 SUITCHYARD 0.000 0.000 0.000 0.000 0.000 0.000 NISCELLANOUS 1.630 0.000 1.630 0.092 0.000 0.092 ....... ......... ...... . . ................ .*....... .... ......................... .... SubPtotal 8.259 0.000 8. 59 0.U . 0.000 0.464 C. ELECTRO-NECIANICAL SUTTERFLY VALVE 2400 1.607 0.000 1.607 0.090 0.000 0.090 TURBINE & AUXIL.2000 mm 19.288 0.000 19.288 1.084 0.000 1.084 ERECTION COST - ELEM 1.045 0.000 1.045 0.059 0.000 0.059 ................... ................ ........ . ......... .............. ....... .............. ...... Sub-Total 21.940 0.000 21.940 1.233 0.000 1.233 D. ELECTRICAL SYSTENS GENERATOR & AUXILIARIES 4.824 0.000 4.824 0.271 0.000 0.271 TRANSFORMER 4500 KVA 0.869 0.000 0.869 0.049 0.000 0.049 SREAKER-33KV 150 NVA SF6 0.163 0.000 0.163 0.009 0.000 0.009 AS SWITCHES 0.022 0.000 0.022 0.001 0.000 0.001 STATION SERV. TRANSFORMER 0.027 0.000 0.02? 0.002 0.000 0.002 LIGHTNING ARRESTOR 0.011 0.000 0.011 0.001 0.000 0.001 STRUCTURES 0.043 0.000 0.043 0.002 3.000 0.002 CAPACITOR BANK- 1000 KVAR 0.228 0.000 0.228 0.013 0.000 0.013 MISCELLANEOUS & UNFORSEEN 0.815 0.000 0.815 0.046 0.000 0.046 ERECTION COST 0.353 0.000 0.353 0.020 0.000 0.020 ..... ........... ...... .......... ........ ........... ....... ........... ......... .............. ......... Sub-Total 7.357 0.000 7.35? 0.413 0.000 0.413 E. GRID TIE 0.956 0.000 0.956 0.054 0.000 0.054 i ............. ......... ......... .. .... . .. ............ .... ......... .... ......... .... Total INVESTMENT COSTS 38.512 0.000 38.512 2.164 0.000 2.164 aaatau - --------- -uasuunas ua uuwmJ ua= = a* UU Total 38.512 0.000 38.512 2.164 0.000 2.164 VnUatuUssated byg u 2 s1 as4/19uaUzu5 C a:,S8SW -Values scaled by 1000000.0 2/14/1991 10:08  -7 - IIDIA NINIHYDRO DENOt.TRATIOM PROJECT ANDRA PRADESH STATE Table 101. DROP AT HEAD REGULATOR 3 X 1250 Kn Detefled Cost Table RUPee(") Breakdo.m of Totals Incl.Cont. USSCH) Parameters uuaasauuuuuu-atDgsu-uUu -Suu ttsut auasuauuuuuatanunu tanasaaunusGtsaaunnuDuuan F.Exch Local Taxes Total Phy. Cant. For. Exch. Gross Tax Sum. Acnt. . ..................................................... ............................................ 1. INVESTNENT COSTS ................ A. PREPARATORY WORKS ROADS, SITES, CAMPS 0.000 0.a00 0.000 0.000 0.05 0.00 0.00 RSC B. CIVIL WORKS GATES 0.000 0.059 0.002 0.061 0.05 0.00 0.03 GAT tNTAKE 0.000 0.030 0.001 0.031 0.0S 0.00 0.03 INT CANAL 0.000 0.071 0.002 0.073 0.05 0.00 0.03 CAN PENSTOCK 0.000 0.000 0.000 0.000 0.05 0.00 0.03 PEN POWIERHOUSE 0.000 0.095 0.003 0.09M 0.o. 0.00 0.03 POW TAIL-RACE 0.000 0.107 0.003 0.110 0.05 0.00 0.03 TAR SWITCHYARD 0.000 0.000 0.000 0.000 0.05 0.00 0.03 SWY NISCELLANOUS 0.000 0.089 0.003 0.092 0.05 0.00 0.03 NISC ....... .......... ....... ........... ... ....... ... SLb-total 0.000 0.450 0.000 0.464 C. ELECTRO-NECHANICAL BUTtERFLY VALVE 2400 0.072 0.013 0.005 0.090 0.05 0.80 0.06 BUV TURBINE & AUXIL.2000 m 0.865 0.154 0.06S 1.084 0.05 0.80 0.06 TUG ERECTION COST - ELEM 0.047 0.008 0.004 0.059 0.05 0.80 0.06 EREM ...... ....... ...... ........ ....... ........... ... Sub-Total 0.984 0.175 0.000 1.233 0. ELECTRICAL SYSTEMS GENERATOR & AUXILIARIES 0.216 0.047 0.008 0.271 0.05 0.80 0.03 ING TRASFORMER 4500 KVA 0.000 0.047 0.001 0.049 0.05 0.00 0.03 PTR BREAKER-33KV 150 MVA SF6 0.000 0.009 0.000 0.009 0.05 0.00 0.03 iRE AS SWITCHES 0.000 0.001 0.000 0.001 0.05 0.00 0.03 SWI STATION SERV. TRANSFORMER 0.000 0.001 0.000 0.002 0.05 0.00 0.03 FUS LIGHTNING ARRESTOR 0.000 0.001 0.000 0.001 0.05 0.00 0.03 LIG S'RUCTURES 0.000 0.002 0.000 0.002 0.05 0.00 0.03 STR CAPACITOR BANK- 1000 KVAR 0.000 0.012 0.000 0.013 0.05 0.00 0.03 CAB MISCELLANEOUS & UNFORSEEN 0.000 0.044 0.001 0.046 0.05 0.00 0.03 MIS ERECTION COST 0.000 0.019 0.001 0.020 0.05 0.00 0.03 ERE ..........:... .......... ....... ....... Sub-Total 0.216 0.185 0.000 0.413 E. GRID TIE 0.000 0.052 0.002 0.054 0.05 0.00 0.03 ."D ... ........ ....... ........... ....... ....... ... Total INVESTMENT COSTS 1.200 0.86Q 0.102 2.164 suS asuuu U2*2t UU2*U Total 1.200 0.862 0.102 2.164 - Values scaled by 1000000.0 2/14/1991 10:08  -8 - INDIA MIMINYDtO ODENSTRATION PROJECT ANDRA PRESN STATE Table 102. GUNTUR RACNC CANAL -DROV AT NILE 2 -SCHENE