India - Vocational Training Improvement Project : procurement plan (Vol. 1 of 2) : Procurement plan for Karnataka state goods

Page 1 PROJECT: Vocational Training Improvement Project (VTIP) COUNTRY: India (amt in Rs.lakh) Name of the State: JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC JAN FEB M AR A PR MAY JUNE JULY AUG SEPT OCT NOV DEC APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL POST POST NCB 211.20 PROCUREMENT PLAN FOR 2010-11 PROCUREMENT WILL BE DONE BY COMMISSIONER,SPIU,DET, KARNATAKA REVIEW BY BANK 2010 2011 SL. NO. DESCRIPTION OF ITEM AND QUANTITY METHOD OF PROCURE- MENT ESTIMAT- ED COST 2 NCB-PKG-02, Procurement of General Machineries NCB 186.40 1 NCB-PKG-01, Procurement of Milling Machineries NCB 196.00 NCB 180.00 POST 4 NCB-PKG-04, Procurement of CNC Machines NCB 220.00 POST 3 NCB-PKG-03, Procurement of Lathe Machines NCB 209.40 POST 6 NCB-PKG-06, Procurement of PLC System NCB 210.00 POST 5 NCB-PKG-05, Procurement of Hydraulic & Pneumatic Trainer Kits POST 7 NCB-PKG-07, Procurement of Welding Machines Page 2 APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED 1 4 5,8 11 ACTUAL APPRAISAL REVISED ACTUAL For Procurement Schedule refer to List of Tools & Equipments NCB 213.68 8 NCB-PKG-08, Procurement of General Machines NCB 210.20 POST NCB 98.73 POST 10 NCB-PKG-10, Procurement of Air Condition Equipments NCB 147.80 POST 9 NCB-PKG-09, Procurement of General Welding Machines NCB 183.37 POST 12 NCB-PKG-12, Procurement of Electronic Eqvipments NCB 196.26 POST 11 NCB-PKG-11, Procurement of Automobile Eqvipments POST 14 National Shopping for Small Tools & Equipments Total 44 Packages(Multiple packages each package not exceeding 46.00 Lakhs) NS 1378.90 POST 13 NCB-PKG-13, Procurement of Electronic Trainers & Eqvipments Page 3 APPRAISAL REVISED ACTUAL APPRAISAL REVISED ACTUAL 4120.02 1 INITIATE PREPARATION OF SPECIFICATIONS AND BID DOCUMENTS 9 INITIAL DELIVERY AT SITE 2 TRANSMIT SPECIFICATIONS AND BID DOCUMENTS TO IDA 10 INTERIM DELIVERY AT SITE 3 IDA CLEARANCE OF SPECIFICATION AND BID DOCUMENTS 11 FINAL DELIVERY AT SITE * = Amount contains for 24 No. of COE ITI's 4 ISSUE INVITATION TO BID 5 OPEN BIDS 6 TRANSMIT EVALUATION REPORT AND AWARD RECOMMENDATIONS TO IDA 7 IDA CLEARANCE OF RECOMMENDATIONS 8 AWARD CONTRACT *: Includes the TOTAL TIME PERIOD required to complete the procurement of all items under SHOPPING MODE by ALL ITI's #: Includes the TOTAL TIME PERIOD required to complete the procurement of all items under NCB MODE by ALL ITI's E: Equipment POST For Procurement Schedule refer to List of Tools & Equipments 15 National Shopping for UPS one Package (package not exceeding 46.00 Lakhs) National shopping under DGS&D 39.84 for Commissioner, Employment & Training. Draft approved by the commissioner) Joint Director(Trg) POST TOTAL Rs. Forty One Crore twenty lakhs and two thousand only. 16 National Shopping for Furnitures Total 13 Packages (Multiple packages each package not exceeding 23 Lakhs) NS 238.24 For Procurement Schedule refer to List of Tools & Equipments Page 4 Page 5 Page 6 Page 7 NCB's Sl No. NCB's Total Amount in Rupees 1 NCB-PKG-01 19600000 2 NCB-PKG-02 18640300 3 NCB-PKG-03 21120000 4 NCB-PKG-04 22000000 5 NCB-PKG-05 18000000 6 NCB-PKG-06 21000000 7 NCB-PKG-07 20940000 8 NCB-PKG-08 21020000 9 NCB-PKG-09 21368000 10 NCB-PKG-10 14780000 11 NCB-PKG-11 9873000 12 NCB-PKG-12 19626300 13 NCB-PKG-13 18336600 Total 246304200 Small Tools Sl No. National Shopping Tools & Equipments Total Amount in Rupees 1 NS-PKG-01 2850164 2 NS-PKG-02 2254975 3 NS-PKG-03 2278241 4 NS-PKG-04 3135971 5 NS-PKG-05 2420165 6 NS-PKG-06 2972035 7 NS-PKG-07 2549295 8 NS-PKG-08 2967208 9 NS-PKG-09 2913700 10 NS-PKG-10 3899000 11 NS-PKG-11 3609600 12 NS-PKG-12 3780480 13 NS-PKG-13 3935260 14 NS-PKG-14 3311200 15 NS-PKG-15 3775620 16 NS-PKG-16 3860000 17 NS-PKG-17 3885280 18 NS-PKG-18 3881150 19 NS-PKG-19 3663406 20 NS-PKG-20 3350946 21 NS-PKG-21 3003440 22 NS-PKG-22 2650000 23 NS-PKG-23 3774000 24 NS-PKG-24 3852400 ABSTRACT Page 8 25 NS-PKG-25 3814225 26 NS-PKG-26 3706296 27 NS-PKG-27 3775490 28 NS-PKG-28 3934000 29 NS-PKG-29 3747690 30 NS-PKG-30 3818000 31 NS-PKG-31 3606245 32 NS-PKG-32 3780000 33 NS-PKG-33 3292000 34 NS-PKG-34 3821800 35 NS-PKG-35 3160493 36 NS-PKG-36 3075330 37 NS-PKG-37 3113108 38 NS-PKG-38 3121744 39 NS-PKG-39 2824910 40 NS-PKG-40 2868100 41 NS-PKG-41 2961410 42 NS-PKG-42 1651520 43 NS-PKG-43 3227770 44 NS-PKG-44 3984000 45 NS-PKG-45 4000000 Total 141873667 Furnitures Sl No. National Shopping Furnitures Total Amount in Rupees 1 NS-FUR-PKG-01 2139600 2 NS-FUR-PKG-02 2117470 3 NS-FUR-PKG-03 2042600 4 NS-FUR-PKG-04 2025435 5 NS-FUR-PKG-05 1567800 6 NS-FUR-PKG-06 1860000 7 NS-FUR-PKG-07 1281480 8 NS-FUR-PKG-08 2012590 9 NS-FUR-PKG-09 1856000 10 NS-FUR-PKG-10 1932800 11 NS-FUR-PKG-11 1173600 12 NS-FUR-PKG-12 1955200 13 NS-FUR-PKG-13 1859600 Total 23824175 Grand Total 412002042 Draft approved by the commissioner) Joint Director(Trg) for Commissioner, Employment & Training Page 9 Page 10 Page 11 Page 12 Page 13 NCB- 01 SL. No. DGET SL. No. DESCRIPTION OF THE ITEMS Module Code QTY REQD AS PER DGET Total Qty Estimated Cost Per Unit Total Estimated Cost Consignee Govt I.T.I 1 64,72 Milling machine Horizontal table size 1100x225mm, longitudanal movement 450mm,cross traverse 180mm,vertical movement 275mm,spindle ISO40,spindle speeds 9, spindle speed max; 1200 rpm, spindle motor 2 hp,feed motor 1 hp, with swivel base bench vice 150mm, long arbours 16,22,27 and 32mm,machine lamp,coolant fittings,with instructional manual. ISO Approved PMBT-05,FBT-03 P&M-04 Nos, FAB-08 Nos 12 420000 5040000 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-02, Devraysamudra-02, Kooknur-02, Nanjangud-02 2 63,71 Milling machine universal table size 1100x225mm, longitudanal movement 450mm,cross traverse 180mm,vertical movement 275mm,spindle ISO40,spindle speeds 9, spindle speed max; 1200 rpm, spindle motor 2 hp,feed motor 1 hp, with swivel base bench vice 150mm, long arbours 16,22,27 and 32mm,machine lamp,coolant fittings,with instructional manual. ISO Approved PMBT-05,FBT-03 P&M-04 Nos, FAB-08 Nos 12 420000 5040000 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-02, Devraysamudra-02, Kooknur-02, Nanjangud-02 3 65 Milling machine vertical, table size 1100x225mm, longitudanal movement 450mm,cross traverse 180mm,vertical movement 275mm,spindle ISO40,spindle speeds 9, spindle speed max; 1200 rpm, spindle motor 2 hp,feed motor 1 hp, machine vice 150mm, collet adopters and collets (set of 5 nos.),rotary table 300mm with indexing attachment,,machine lamp,coolant fittings,with instructional manual. ISO Approved PMBT-05,FBT-03 P&M-04 Nos, FAB-08 Nos 12 420000 5040000 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-02, Devraysamudra-02, Kooknur-02, Nanjangud-02 4 62,84,77,8 0 Universal testing machine Max capacity(tonne) UT-10 t Analog type or equalient with standard accessories ISO Approved FBT-05, FAT-01, 03,04 FAB-16 Nos 16 280000 4480000 BT Centre,B-22-04, Devraysamudra-04, Kooknur-04, Nanjangud-04 19600000 Draft approved by the commissioner) Joint Director(Trg) for Commissioner, SECTION - VI TECHNICAL SPECIFICATION Total Rs. One Crore Ninty Six Lakhs Only Package-1: Procurement list of Milling Machineries for Production and Manufacturing & Fabrication Sectors Page 14 Employment & Training Page 15 Page 16 Page 17 NCB-02 SL. No. DGET SL. No. DESCRIPTION OF THE ITEMS Module Code QTY REQD AS PER DGET Total Qty Estimated Cost Per Unit Total Estimated Cost 1 88,94 Nibbing machine appox no of stroke per min 1500,maximum tool lift 15mm, motor 3 HP or equalient With IS standard FBT-02, PMBT-02 P&M-04Nos, FAB-04Nos 8 570000 4560000 2 74,74,84 Radial drilling Machine with Tapping Attachment : Spcn.Drilling Cap. In Steel 25 mm , Tapping Cap.in steel M12 , Morse Taper in Spindle MT3, Spindle Travels 140 mm (App), No. of spindle speeds 6 (App), Spindle Speed upto 2600 rpm (App) , working area 240x180x180mm,with spindle drive motor 1hp,up and down movement motor 1hp, 3ph,with chuck coolant fittings, 150mm drilling vice with instructional manual. ISO approved. FBT-01,PMBT-01, ABT-01 P&M-04Nos, FAB-04Nos, Auto-01 No. 9 372000 3348000 3 56 Surface grinding machine with hydraulically operated longitudanal traverse reciprocating movement with wheel dia 180mm(or near) longitudinal table traverse 200mm (or near) fitted with adjustable traverse stop, magnetic chuck 200mm x 100mm. With diamond dresser tool holder ,hydraulic pump unit,coolant pump fittings with instructional manual. ISO approved. PMBT-04 P&M-04Nos 4 565000 2260000 4 90,84,81,6 7,90 Guiltotine shearing machine foot operated( 1 mt x22 g capacity) 4mm Cutting capacity(appox) mild steel with ( 2hp motor) HC shearing blade ,or equalient ISO approved. ABT-02, PMBT- 02,FBT-02 ,FAT- 01,FAT-04 P&M-04Nos, FAB-12Nos, Auto-01 No. 17 116000 1972000 5 67,68,70,70 Power hacksaw hydrulic auto feed max cutting dia of 200mm motor capacity of 3 HP APPOX With IS standard FBT-04, FAT- 01,03,04 FAB-16Nos 16 106000 1696000 SECTION - VI TECHNICAL SPECIFICATION Package-2: Procurement list of General Machineries for Production and Manufacturing , Fabrication, Automobile & RAC Sectors Page 18 6 89 Spinning lathe,Swing 22" appox motor 3 HP, with standard tools & acessories,or equalient FBT-02,PMBT-02 P&M-04Nos, FAB-04Nos 8 150000 1200000 7 102,102,96 Hand press brake capacity ( 0.8mm) ABT-02, PMBT-02, FBT-02 P&M-04Nos, FAB-04Nos, Auto-01 No. 9 122500 1102500 8 96,90 Seaming machine seaming dia upto 200mm ,sheet thickness 0.46mm motor 3 HP PMBT-02, FBT-02 P&M-04Nos, FAB-04Nos 8 86000 688000 9 103 Beading machine (with crimping rollers) any standard make PMBT-02 P&M-04Nos 4 151725 606900 10 100 Bending machine with 380mm throat clearance (withclamp rollers) FBT-02 FAB-04Nos 4 151725 606900 11 82,88 Slip roll former 1.6mmx1000mm FBT-02,PMBT-02, RACBT-01 P&M-04Nos, FAB-04Nos, RAC-02 NoS. 10 60000 600000 18640300 Draft approved by the commissioner) Joint Director(Trg) for Commissioner, Employment & Training Total Rs. One Crore Eighty Six Lakhs Forty Thousand Three Hundred Only Page 19 TOTAL NCB-F 168577500 CNC 22000000 H&P 21600000 PLC 35800000 RAC 11520000 AUTO 8735250 268232750 Page 20 Consignee Govt I.T.I KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-01, Devraysamudra-01, Kooknur-01, Nanjangud-01 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-01, Devraysamudra-01, Kooknur-01, Nanjangud-01, Honnavara-01 KGF-01, Belgaum-01, Kanakapura-01, Holenarasipura-01 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-03, Devraysamudra-03, Kooknur-03, Nanjangud-03, Honnavara-01 BT Centre,B-22-01, Devraysamudra-01, Kooknur-01, Nanjangud-01 Package-2: Procurement list of General Machineries for Production and Manufacturing , Fabrication, Automobile & RAC Sectors Page 21 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-01, Devraysamudra-01, Kooknur-01, Nanjangud-01 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-01, Devraysamudra-01, Kooknur-01, Nanjangud-01, Honnavara-01 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-01, Devraysamudra-01, Kooknur-01, Nanjangud-01 KGF-01, Belgaum-01, Kanakapura-01, Holenarasipura-01 KGF-01, Belgaum-01, Kanakapura-01, Holenarasipura-01 KGF-01, Belgaum-01, Holenarasipura-01, Kanakapura-01, BT Centre,B-22-01, Devraysamudra-01, Kooknur-01, Nanjangud-01, Bidar- 01, Karwar-01 Joint Director(Trg) for Commissioner, Employment & Training Page 22 Page 23 Page 24 sd/- Joint Director(Trg) for Commissioner, Employment & Training. Page 25 Page 26 NCB-03 SL. No. DGET SL. No. DESCRIPTION OF THE ITEMS Module Code QTY REQD AS PER DGET Total Qty Estimate d Cost Per Unit Total Estimated Cost Consignee Govt I.T.I 1 54,91,87,89,6 9 Lathe all geared ,gap bed,height of centre 150mm,ABC 1500mm,with 3jaw and 4 jaw chucks,live and dead centres,coolant pump with fittings,face plate,driving plate,fixed and travel steadies,splash gaurd,4 way tool post,taper turning attachment,machine lamp with instructional manual, with set of 4 nos tool holders. PMBT-04,FAT- 01,03,04, FBT-03 P&M-16Nos, FAB-28Nos 44 480000 21120000 KGF-04, Belgaum-04, Holenarasipura-04, Kanakapura-04, BT Centre,B-22-07, Devraysamudra-07, Kooknur-07, Nanjangud-07 21120000 Draft approved by the commissioner) Joint Director(Trg) for Commissioner, Employment & Training SECTION - VI TECHNICAL SPECIFICATION Total Rs. Two Crore Eleven Lakhs Twenty Thousand Only Package-3: Procurement list of Lathe Machines for Production and Manufacturing & Fabrication Sectors Page 27 sd/- Joint Director(Trg) for Commissioner, Employment & Training. Page 28 NCB-04 SL. NO. DGET SL. NO. DESCRIPTION OF THE ITEMS Module Code QTY REQD AS PER DGET Estimat ed Cost Per Unit Total Estimated Cost Consignee Govt I.T.I CNC 2 axes Turning centre with FanucOi-Male tc/Siemens Sinumerik 802D CNCsystem & with required cutting tools and Tooling package installation & Commissioning (Capacity intermediate Production Machines) with following Specfications: CAPACITY Maximum turning diameter (Chucking) 200mm; Maximun turning length 400mm, MAIN SPINDLE, Speed range : 3000 r.p.m ; Spindle nose : A2-5, Chuck size : 200mm; Spindle motor power : 5.5 kW cont., AXES SLIDES, X Axis stroke : 140mm; Z Axix stroke : 400mm Feed rate :1-5000 mm/minute; Rapid traverse rate X & Z : 10 meters/minute, TAIL STOCK Quill diameter/stroke : 70/100 mm; Taper in quill : MT 3, TURRET No.of stations : 8; Maximum borig bar dia: 32 mm, Tool cross section : 20x20 mm, With all other salient feautres like LM/ Hardened Guide ways, Accuracies as per JIS standards, Isolation transformer & Voltage Stabiliser. Slant bed Along with CNC Turning Training Simulation software - Keller make, 1. PC windows based system for Vocational Training in CNC Technology for theory and practice, 2. Compatible to Fanuc/Siemens SECTION - VI TECHNICAL SPECIFICATION KGF